Product Description

GR Aluminum alloy bellows setscrew coupling

Description of   GR Aluminum alloy bellows setscrew coupling
>The material is aluminum alloy, and the middle bellows is made of stainless steel with excellent corrosion resistance
>Laser welding is used between bellows and shaft sleeve, with zero rotation clearance, suitable for CHINAMFG and reverse rotation
>Bellows structure can effectively compensate radial, angular and axial deviation
>Designed for servo motor stepper mot
 

Dimensions of  GR Aluminum alloy bellows setscrew coupling

model parameter	common bore diameter d1,d2	ΦD	L	LI	L2	L3	N	F	M	tightening screw torque (N.M)
GR-16×27	4,5,6,6.35,7,8	16	27	7.5	2	8	13.5	3	M3	0.7
GR-20×32	5,6,6.35,7,8,9,9.525,10,11,12	20	32	7.2	2.8	12	18	3.5	M3	0.7
GR-22.5×34	5,6,6.35,7,8,9,9.525,10,11,12	22.5	34	8.05	2.8	12.3	20.2	4.5	M4	1.7
GR-25×37	6,6.35,7,8,9,9.525,10,11,12	25	37	9.5	3	12	20.2	4.5	M4	1.7
GR-32×42	8,9,10,11,12,12.7,14,15	32	42	8	4	18	27.2	5.5	M5	4
GR-40×51	8,9,9.525,10,11,12,12.7,14,15,16,17,18,19,20	40	51	9.5	6	20	34.5	5.5	M5	4
GR-55×57	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25	55	57	9	6	27	51.9	6.25	M6	7
GR-65×81	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32,35,38	65	81	19.5	7	28	60.5	8.9	M6	7

model parameter	Rated torque (N.M)*	allowable eccentricity (mm)*	allowable deflection angle (°)*	allowable axial deviation (mm)*	maximum speed rpm	static torsional stiffness (N.M/rad)	moment of inertia (Kg.M2)	Material of shaft sleeve	surface treatment	weight (g)
GR-16×27	0.8	0.1	2	+ 0.4 -1.2	20000	150	7.9×10-7	High strength aluminum alloy	Anodizing treatment	8
GR-20×32	1.5	0.1	2	+ 0.6 -1.8	18000	220	2.0×10-6			13
GR-22.5×34	1.8	0.15	2	+ 0.6 -1.8	16000	300	6.2×10-6			22
GR-25×37	2.0	0.15	2	+ 0.6 -1.8	15000	330	6.7×10-6			30
GR-32×42	2.5	0.2	2	+ 0.8 -2.5	11000	490	2.0×10-5			53
GR-40×51	6.4	0.3	2	+ 0.8 -2.5	10000	530	2.1×10-5			85
GR-55×57	12	0.3	2	+ 0.8 -2.5	9000	860	2.8×10-5			170
GR-65×81	18	0.2	2	+ 0.7 -2.5	4500	900	2.3×10-5			280

 

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How Do Bellows Couplings Contribute to Reducing Vibrations and Ensuring Smooth Operation?

Bellows couplings play a crucial role in reducing vibrations and ensuring smooth operation in mechanical power transmission systems. They achieve this through their unique design and material characteristics, which allow them to absorb and dampen vibrations effectively. Here’s how bellows couplings contribute to minimizing vibrations and promoting smooth operation:

• Flexible Bellows Design: Bellows couplings feature a thin-walled, accordion-like structure known as the bellows. This design provides flexibility in multiple directions, allowing the coupling to compensate for minor misalignments and shaft movements. The bellows’ flexing action absorbs shocks and vibrations, preventing them from propagating through the system and reducing the transmission of vibration to connected equipment.
• Vibration Damping: The flexible bellows act as a vibration damper, absorbing and dissipating vibrational energy generated during the operation. When the system experiences dynamic forces or sudden shocks, the bellows expand and contract to absorb these forces, preventing them from resonating throughout the system. This damping action helps maintain the stability of the machinery and prevents excessive wear and tear on components.
• No Mechanical Contact: Unlike some coupling types that rely on friction or mechanical contact, bellows couplings transmit torque through pure flexure without any metal-to-metal contact. This feature eliminates backlash and torsional wind-up, further reducing vibration and ensuring smoother operation. As a result, bellows couplings are well-suited for applications requiring high precision and minimal vibration-induced errors.
• High Torsional Stiffness: While bellows couplings are designed to be flexible, they still possess high torsional stiffness. This stiffness ensures accurate torque transmission without any loss, contributing to the overall efficiency and smoothness of the system’s operation.
• Resonance Avoidance: Bellows couplings are designed to have specific critical speeds and resonant frequencies that prevent resonance from occurring within the coupling itself. Resonance can lead to severe vibration amplification, which can be detrimental to the equipment and surrounding components. The careful design of bellows couplings helps avoid such resonance issues.

By effectively dampening vibrations, absorbing shocks, and providing torsional stiffness, bellows couplings contribute to smoother operation, reduced mechanical wear, and increased overall system reliability. Their ability to handle misalignments and their high torsional stiffness make them a popular choice in precision motion control systems, robotics, and various industrial applications where smooth and accurate performance is essential.

Can Bellows Couplings Be Used in Applications Requiring Electrical Isolation Between Shafts?

Yes, bellows couplings can be used in applications that require electrical isolation between shafts. The bellows coupling’s design inherently provides electrical isolation due to the absence of physical contact between the metal components. This feature makes bellows couplings well-suited for scenarios where electrical continuity must be maintained or prevented between the connected shafts.

In certain industrial setups, such as in motor-driven systems or equipment utilizing sensitive electronics, maintaining electrical isolation is crucial to prevent interference or electrical currents from flowing between the driving and driven shafts. In such cases, a bellows coupling acts as an ideal solution because the bellows element, made of non-conductive material, separates the two shaft ends while still transmitting torque.

Additionally, the material used for the bellows element can be selected to ensure optimal electrical insulation properties. For example, using materials like stainless steel or aluminum for the bellows ensures high electrical resistance and prevents any current leakage or conduction through the coupling.

By providing electrical isolation, bellows couplings help in safeguarding sensitive electronic components, minimizing the risk of electrical damage or interference, and ensuring the reliability and performance of the overall system.

Where can I find reputable suppliers or manufacturers of bellows couplings for my specific machinery requirements?

If you are looking for reputable suppliers or manufacturers of bellows couplings to meet your specific machinery requirements, there are several avenues you can explore:

1. Online Directories: Utilize online industrial directories and platforms that specialize in connecting buyers with suppliers. Websites like Thomasnet, Alibaba, and GlobalSpec can help you find a wide range of bellows coupling manufacturers from around the world.
2. Trade Shows and Exhibitions: Attend trade shows and exhibitions related to your industry. These events often host numerous suppliers and manufacturers showcasing their products, including bellows couplings. It provides an excellent opportunity to meet the suppliers in person, discuss your specific requirements, and evaluate the products firsthand.
3. Industry Associations: Reach out to industry associations and organizations relevant to your field. They can often provide valuable recommendations and a list of reputable suppliers who cater to your machinery needs.
4. Referrals and Recommendations: Seek referrals and recommendations from colleagues, business partners, or other professionals in your industry who have experience with bellows couplings. Their insights can help you find trustworthy suppliers.
5. Online Research: Conduct thorough online research to identify manufacturers with a strong reputation, positive reviews, and a history of delivering quality products. Check their websites, customer testimonials, and ratings on review platforms.
6. Supplier Directories: Some industries have specific supplier directories or databases that provide information about verified suppliers and manufacturers. Consult these directories to find suitable bellows coupling suppliers.

When evaluating potential suppliers, consider factors such as product quality, pricing, lead times, customer support, and the ability to customize products to meet your machinery’s specific requirements. It’s also essential to request samples, product catalogs, and quotes from multiple suppliers to make an informed decision.

Always choose a supplier with a track record of delivering high-quality bellows couplings and excellent customer service to ensure a successful partnership for your machinery needs.

editor by CX 2024-03-09