Product Description

GR Aluminum alloy bellows setscrew coupling

Description of   GR Aluminum alloy bellows setscrew coupling
>The material is aluminum alloy, and the middle bellows is made of stainless steel with excellent corrosion resistance
>Laser welding is used between bellows and shaft sleeve, with zero rotation clearance, suitable for CHINAMFG and reverse rotation
>Bellows structure can effectively compensate radial, angular and axial deviation
>Designed for servo motor stepper mot
 

Dimensions of  GR Aluminum alloy bellows setscrew coupling

model parameter	common bore diameter d1,d2	ΦD	L	LI	L2	L3	N	F	M	tightening screw torque (N.M)
GR-16×27	4,5,6,6.35,7,8	16	27	7.5	2	8	13.5	3	M3	0.7
GR-20×32	5,6,6.35,7,8,9,9.525,10,11,12	20	32	7.2	2.8	12	18	3.5	M3	0.7
GR-22.5×34	5,6,6.35,7,8,9,9.525,10,11,12	22.5	34	8.05	2.8	12.3	20.2	4.5	M4	1.7
GR-25×37	6,6.35,7,8,9,9.525,10,11,12	25	37	9.5	3	12	20.2	4.5	M4	1.7
GR-32×42	8,9,10,11,12,12.7,14,15	32	42	8	4	18	27.2	5.5	M5	4
GR-40×51	8,9,9.525,10,11,12,12.7,14,15,16,17,18,19,20	40	51	9.5	6	20	34.5	5.5	M5	4
GR-55×57	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25	55	57	9	6	27	51.9	6.25	M6	7
GR-65×81	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32,35,38	65	81	19.5	7	28	60.5	8.9	M6	7

model parameter	Rated torque (N.M)*	allowable eccentricity (mm)*	allowable deflection angle (°)*	allowable axial deviation (mm)*	maximum speed rpm	static torsional stiffness (N.M/rad)	moment of inertia (Kg.M2)	Material of shaft sleeve	surface treatment	weight (g)
GR-16×27	0.8	0.1	2	+ 0.4 -1.2	20000	150	7.9×10-7	High strength aluminum alloy	Anodizing treatment	8
GR-20×32	1.5	0.1	2	+ 0.6 -1.8	18000	220	2.0×10-6			13
GR-22.5×34	1.8	0.15	2	+ 0.6 -1.8	16000	300	6.2×10-6			22
GR-25×37	2.0	0.15	2	+ 0.6 -1.8	15000	330	6.7×10-6			30
GR-32×42	2.5	0.2	2	+ 0.8 -2.5	11000	490	2.0×10-5			53
GR-40×51	6.4	0.3	2	+ 0.8 -2.5	10000	530	2.1×10-5			85
GR-55×57	12	0.3	2	+ 0.8 -2.5	9000	860	2.8×10-5			170
GR-65×81	18	0.2	2	+ 0.7 -2.5	4500	900	2.3×10-5			280

 

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Can Bellows Couplings Handle Angular and Parallel Misalignments Simultaneously?

Bellows couplings are designed to handle both angular and parallel misalignments simultaneously, making them versatile for various mechanical power transmission applications. The bellows element, typically made of a thin-walled metal structure, allows for flexibility in multiple directions, enabling the coupling to accommodate different types of misalignments.

1. Angular Misalignment: Angular misalignment occurs when the driving and driven shafts are not collinear and form an angle with each other. This type of misalignment can happen in applications where the shafts are not perfectly aligned due to assembly errors, shaft deflection, or thermal expansion. The bellows coupling’s design allows it to flex in response to angular misalignment, transmitting torque smoothly without inducing additional stress on the connected components.

2. Parallel Misalignment: Parallel misalignment, also known as lateral misalignment, happens when the axes of the driving and driven shafts are parallel but not concentric. This misalignment may occur due to inaccurate alignment during installation or shaft deflection under load. The bellows coupling’s flexible bellows element can also compensate for this type of misalignment, ensuring that the shafts remain parallel enough to prevent excessive forces and vibrations.

Simultaneous Misalignments: Bellows couplings are unique in their ability to handle both angular and parallel misalignments simultaneously. As the bellows element flexes in multiple directions, it can compensate for misalignments in both planes without imposing significant side loads on the shafts or bearings. This capability makes bellows couplings well-suited for precision motion control systems, where maintaining accurate alignment is crucial to ensure smooth operation and longevity of the equipment.

It is important to note that while bellows couplings can handle a certain degree of misalignment, excessive misalignments should be avoided to prevent premature wear and reduce the efficiency of the coupling. Regular maintenance and inspections can help identify and correct misalignment issues early, ensuring optimal performance and extended service life of the bellows coupling and the entire mechanical system.

Can Bellows Couplings be Customized or Adapted to Specific Industrial Needs?

Yes, bellows couplings can be customized or adapted to meet specific industrial needs. Manufacturers of bellows couplings often offer a range of customization options to ensure that the couplings can effectively address the unique requirements of different applications and industries.

The customization options for bellows couplings may include:

• Material Selection: Manufacturers can offer a variety of materials for the bellows coupling based on factors such as corrosion resistance, temperature tolerance, and mechanical properties. Different materials, such as stainless steel, aluminum, or specialized alloys, can be chosen to suit the specific demands of the application.
• Size and Dimensions: Bellows couplings can be produced in various sizes and dimensions to accommodate different shaft diameters and spacing requirements. Custom sizing ensures a proper fit and optimal performance in the given system.
• Design Modifications: Manufacturers can make design modifications to the bellows coupling to suit specific environmental conditions or to address unique challenges in a particular application. These modifications may include changes to the shape of the bellows, the number of convolutions, or the addition of protective features.
• Electrical Isolation: For applications requiring electrical isolation between shafts, bellows couplings can be customized with insulating materials to prevent the flow of electric currents between the connected components.
• Performance Enhancements: Couplings can be designed to provide enhanced performance characteristics, such as higher torque capacity or improved torsional stiffness, based on the requirements of the application.

By collaborating with coupling manufacturers or consulting with engineering experts, industrial users can outline their specific needs and constraints. This information helps in the customization or adaptation of bellows couplings to create a solution that optimally meets the demands of the intended application.

It is important to work closely with reputable coupling suppliers or manufacturers who have experience in providing customized solutions. Such collaboration ensures that the final bellows coupling design aligns with the intended industrial needs and delivers reliable and efficient performance in the designated application.

Where can I find reputable suppliers or manufacturers of bellows couplings for my specific machinery requirements?

If you are looking for reputable suppliers or manufacturers of bellows couplings to meet your specific machinery requirements, there are several avenues you can explore:

1. Online Directories: Utilize online industrial directories and platforms that specialize in connecting buyers with suppliers. Websites like Thomasnet, Alibaba, and GlobalSpec can help you find a wide range of bellows coupling manufacturers from around the world.
2. Trade Shows and Exhibitions: Attend trade shows and exhibitions related to your industry. These events often host numerous suppliers and manufacturers showcasing their products, including bellows couplings. It provides an excellent opportunity to meet the suppliers in person, discuss your specific requirements, and evaluate the products firsthand.
3. Industry Associations: Reach out to industry associations and organizations relevant to your field. They can often provide valuable recommendations and a list of reputable suppliers who cater to your machinery needs.
4. Referrals and Recommendations: Seek referrals and recommendations from colleagues, business partners, or other professionals in your industry who have experience with bellows couplings. Their insights can help you find trustworthy suppliers.
5. Online Research: Conduct thorough online research to identify manufacturers with a strong reputation, positive reviews, and a history of delivering quality products. Check their websites, customer testimonials, and ratings on review platforms.
6. Supplier Directories: Some industries have specific supplier directories or databases that provide information about verified suppliers and manufacturers. Consult these directories to find suitable bellows coupling suppliers.

When evaluating potential suppliers, consider factors such as product quality, pricing, lead times, customer support, and the ability to customize products to meet your machinery’s specific requirements. It’s also essential to request samples, product catalogs, and quotes from multiple suppliers to make an informed decision.

Always choose a supplier with a track record of delivering high-quality bellows couplings and excellent customer service to ensure a successful partnership for your machinery needs.

editor by CX 2024-02-13